Inovace deployed IOMS (Inovace OEE Monitoring System) on Walton’s air-conditioner production lines, including connecting-rod honing stations. Managers watch station OEE, availability, performance and quality live, with downtime reasons ranked automatically. In one sample week that meant load shedding 14 hours and transformer problems 8 hours, with QC checks recorded digitally on the line.
The problem
Manual downtime logging was slow and easy to bias. Managers could not see, minute by minute, which stations were losing time or why.
What we built
Sensors on each station feed a minute-by-minute line view, with shift, operator and product reports generated automatically.
The result
Management sees production targets and capacity centrally, and downtime causes are ranked and actionable rather than guessed.
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